Enter the total number of nonconforming units and the total sample size into the Calculator. The calculator will evaluate the Percent Nonconforming. 

Percent Nonconforming Formula

PNCF = NC / SS * 100

Variables:

  • PNCF is the Percent Nonconforming (%)
  • NC is the total number of units nonconforming
  • SS is the total sample size

To calculate Percent Nonconforming, divide the total number of units nonconforming by the total sample size, then multiply by 100.

How to Calculate Percent Nonconforming?

The following steps outline how to calculate the Percent Nonconforming.


  1. First, determine the total number of units nonconforming. 
  2. Next, determine the total sample size. 
  3. Next, gather the formula from above = PNCF = NC / SS * 100.
  4. Finally, calculate the Percent Nonconforming.
  5. After inserting the variables and calculating the result, check your answer with the calculator above.

Example Problem : 

Use the following variables as an example problem to test your knowledge.

total number of units nonconforming = 75

total sample size = 90

FAQs

What is the significance of calculating Percent Nonconforming?

Calculating Percent Nonconforming helps in assessing the quality of a batch of products or processes by identifying the proportion of units that do not meet the specified standards. It is crucial for quality control and improvement efforts.

Can Percent Nonconforming be used in all types of industries?

Yes, Percent Nonconforming is a universal metric that can be applied across various industries wherever quality control and assessment are necessary. It is particularly useful in manufacturing, but also in services and other sectors where quality measurement is required.

How can organizations reduce their Percent Nonconforming?

Organizations can reduce their Percent Nonconforming by implementing strict quality control measures, continuous monitoring, and improvement of processes, employee training, and by using high-quality materials. Root cause analysis of nonconformities can also help in identifying and addressing the underlying issues.

Is there a difference between Percent Nonconforming and Defect Rate?

Percent Nonconforming and Defect Rate are closely related concepts but are not exactly the same. Percent Nonconforming refers to the percentage of units that fail to meet the required standards out of a sample. Defect Rate, on the other hand, refers to the number of defects per unit, which can imply that a single unit can have multiple defects. Both metrics are used to measure quality but from slightly different perspectives.