Enter the torque applied to the bolt, the diameter of the bolt, and the friction coefficient to determine the bolt pretension. This calculator helps in ensuring that bolts are properly tightened in mechanical assemblies.

Bolt Pretension Formula

The following formula is used to calculate the bolt pretension.

P = T / (K * D * μ)

Variables:

  • P is the bolt pretension (kN)
  • T is the torque applied to the bolt (Nm)
  • D is the nominal diameter of the bolt (mm)
  • μ is the friction coefficient between the bolt and the mating surface
  • K is a constant (0.2 is commonly used for metric bolts)

To calculate the bolt pretension, divide the torque applied to the bolt by the product of the constant (K), the nominal diameter of the bolt (D), and the friction coefficient (μ).

What is Bolt Pretension?

Bolt pretension is the tension applied to a bolt when it is tightened. This tension creates a clamping force that holds the bolted joint together. Proper bolt pretension is crucial for the integrity of the joint, as it ensures that the bolt does not loosen under operational loads. It is an essential parameter in the design and maintenance of mechanical assemblies.

How to Calculate Bolt Pretension?

The following steps outline how to calculate the Bolt Pretension.


  1. First, determine the torque applied to the bolt (T) in Newton-meters (Nm).
  2. Next, determine the nominal diameter of the bolt (D) in millimeters (mm).
  3. Next, determine the friction coefficient (μ) between the bolt and the mating surface.
  4. Use the constant (K), which is typically 0.2 for metric bolts.
  5. Finally, calculate the Bolt Pretension (P) in kilonewtons (kN) using the formula P = T / (K * D * μ).
  6. After inserting the variables and calculating the result, check your answer with the calculator above.

Example Problem : 

Use the following variables as an example problem to test your knowledge.

torque applied to the bolt (T) = 50 Nm

nominal diameter of the bolt (D) = 10 mm

friction coefficient (μ) = 0.15