Calculate intensification ratio from plastic and hydraulic pressures or piston and screw diameters, and convert pressures between machines.

Intensification Ratio Formula

The following formula and example show how to calculate the intensification ratio.

Ri = MIP / MHP

Variables:

  • RI is the unitless intensification ratio; use the same pressure units in the numerator and denominator.
  • MIP is the maximum injection pressure (psi) 
  • MHP is the corresponding hydraulic pressure (psi) 

To calculate the intensification ratio, divide the maximum injection pressure by the maximum hydraulic pressure.

How to Calculate Intensification Ratio?

The following steps outline how to calculate the Intensification Ratio.


  1. First, determine the maximum injection pressure (psi). 
  2. Next, determine the maximum hydraulic pressure (psi). 
  3. Next, gather the formula from above: Ri = MIP / MHP.
  4. Finally, calculate the Intensification Ratio.
  5. After inserting the variables and calculating the result, check your answer with the calculator above.

Example Problem : 

Use the following variables as an example problem to test your knowledge.

maximum injection pressure (psi) = 25000

maximum hydraulic pressure (psi) = 2000

Ri = MIP / MHP = 25000 / 2000 = 12.5:1.